Hypertherm Powermax 65 Plasma Cutter Review – Awesome Cutting Beast

Aside from being a considerable step up from its brother Powermax 45, the Hypertherm Powermax 65 is a highly versatile plasma cutter, it has a max output of 65A and it’s rated to cut 1″ steel at 10 inches per minute and has a 50% duty cycle at 65A.

The Powermax 65 represents the pinnacle of plasma cutting technology. It’s capable of clean and consistent cuts on anything up to 1″ thick.

Now, let’s read the honest Hypertherm Powermax 65 review!

Read More: Best Sellers in Plasma Cutting Equipment

Powermax 65
Hypertherm Powermax 65 Hand System - 25 ft Lead
55 / 5
Its usefulness in almost every application marks it as a customer favorite and a leading product in its niche.

Introducing Powermax 65 Plasma System

Product Features

  • Recommended Cut Thickness: 3/4″
  • Maximum Cut Thickness: 1″
  • Severance Cut Thickness: 1-1/4″
  • The Powermax 65 delivers faster cut speeds, improved cut quality, and longer consumable life

Who Is Powermax 65 Hand System for?

The Hypertherm Powermax 65 is best suited for commercial applications. Fabrication stores, auto repair shops, industrial pipefitters, and plumbing companies are some places where this plasma cutter will be most productive. It is also ideal for industrial repairs, expansive farms or ranches, and as part of a robotic metal cutter in factories.

Some notices before using the Powermax 65

For Powermax65, you need to be informed of the size of an air compressor, compatibility with a CNC machine, and the ability to cut through thin material.

An Air Compressor for the Hypertherm Powermax 65 Hand System

As recommended by the manufacturer, an ideal air compressor should be 7.5 cfm at 90psi with the tank capacity being 60 gallons for any length of cuts. A 2 HP unit with 20-Gallon Vertical, 5.5 CFM is an example of the smallest compressor for this particular plasma system.

However, you may choose a smaller unit, but it may work at short intervals and be drained much quicker than you want.

Using the Powermax 65 with a CNC Machine

For a Powermax 65 machine to be connected to a CNC machine, electrical ports are essential. Powermax 65 includes the required CPC ports. You have to lower the amperage settings to reduce heat if you need to cut 14-gauge material by using the unit on a CNC machine.

Pros

  • Boosted arc energy promotes finer cuts
  • Uses considerably less energy while cutting through expanded, painted, or rusty metal
  • The cutter is unrivaled
  • Safer and more comfortable

Cons

  • An issue for beginners and novices to take note of since it may hinder their productivity.
  • Quite expensive

Comparisons

1
2
3
Hypertherm Powermax 65
Everlast PowerPro 164
Hypertherm Powermax30 XP
4.64.6 / 5
55 / 5
4.84.8 / 5
Maximum Cut Thickness:
1"
Maximum Cut Thickness:
5/8"
Maximum Cut Thickness:
5/8"
Voltage
At least 200V
Voltage
Dual voltages (110V and 220V)
Voltage
110V-240V
Accessories
25ft lead
Accessories
No
Accessories
Fine Cut consumables, gloves, eye shields, a shoulder strap, and a hard carry case
Dimensions
20 x 9 x 18 inches
Dimensions
20 x 12.5 x 13.5 inches
Dimensions
14 x 5.5 x 11.5 inches
Weight
64 pounds
Weight
60 pounds
Weight
2.2 pounds

Hypertherm Powermax 65 review: Our Review

Hypertherm 65 Plasma System is a hand system machine with 20-65 A in power output and maximum cut thickness up to 1″ or 25 mm at 10 inches or 250 mm per minute. Featuring an extended duty cycle of 100% @ 46 A and 50% 65 A, the unit incorporates a few smart technologies to ensure consistent cutting performance and precision under challenging environments.

Key features and specs have been discussed below for a better understanding of its worth. Let’s face it, their plasma cutters are not inexpensive.

Four Different Torch Styles

The Hypertherm Powermax 65 is extremely popular due to its sheer versatility. Unlike many other plasma cutters in the market, this unit offers up to four different torch styles.

Switching from one torch style to the next is a straightforward process as well. With this plasma cutter, operators enjoy much more flexibility in their work and always use the right torch for the right job.

Smart Sense Gas Regulation Technology

Hypertherm Powermax 65 has also perfected their automated gas pressure regulation technology known as Smart Sense.

Smart Sense technology enables the cutter to automatically adjust gas pressure to match the length of the torch lead or to suit the cutting mode. This ensures optimal performance at all times.

Read more about: HYPERTHERM POWERMAX 30 XP REVIEW

Duty Cycle

Featuring an extended duty cycle of 100% @ 46 A and 50% 65 A, the unit incorporates a few smart technologies to ensure consistent cutting performance and precision under challenging environments. Look at the list below.

50% @ 65 A, 230 V – 600 V
40% @ 65 A, 200 V – 208 V
100% @ 46 A, 230 V – 600 V

Power Factor

The power factor is nearly perfect, 0.99 which leads to greater power efficiency and thereby reduced energy consumption.

Boost Conditioner

Another noteworthy feature of Hypertherm 65 is the Boost Conditioner. Issues such as fluctuating currents, low-line voltage, and unreliable power from a motor generator are handled by this circuit feature.

Cutting Ability

The Powermax 65 has an impressive recommended cut thickness. However, it can power through to 1” and has a generous severance cut thickness of 1.25”.

Easy to Use

Whether you’re a beginner or a pro, knowing your way around the controls of this cutter is easy thanks to its user-friendly control panel and large LCD display.

Hypertherm Powermax 65
Amazon.com

Your work will also suffer less from downtime because switching from one Fast Connect torch to the other is quick and simple.

Read more about: 3 Best Hypertherm Plasma Cutter [Review and Comparison 2021] 

One thing that makes Hypertherm Powermax 65 suitable for both industrial and domestic applications is that it comes with four lead styles that support both mechanized and handheld operations.

Above all, it is easy to use, powerful, and a well-built machine that is designed to be stable, reliable, and unstoppable.

The Bottom Line

Whether its power, delicacy, or effectiveness you need in your line of work, the Hypertherm Powermax 65 plasma cutter is the right tool for the job. Once you begin to experience the convenience of using different torches for different jobs, you’d love it.

Since it packs more power than most cutters, the Hypertherm 65 is a lot more efficient when cutting through painted or rusty metal. If you’re looking for a commercial-grade cutter that can handle heavier materials and workloads the Powermax 65 is a great choice.

For low-intensity tasks, such as completing an art project or doing a little DIY work in the garage, the Powermax 65 is overkill. 

Powermax 65
Hypertherm Powermax 65 Hand System - 25 ft Lead
55 / 5
Its usefulness in almost every application marks it as a customer favorite and a leading product in its niche.