Hypertherm Powermax45 XP Plasma Cutter [Reviews & compare 2020]

The Hypertherm Powermax45 XP plasma cutter is one of the best plasma cutters in the industry. This unit can cut through 1/2” steel at 20 inches per minute without ever needing a cool-down period. This high-quality machine provides you with complete torch control while making neat and precise metal cuts. Now, let read a detailed review of it!

Hypertherm Powermax 45
55 / 5
The Hypertherm Powermax 45xp plasma cutter is one of the best plasma cutters in the industry. It has increased output, therefore, increased speeds of cutting.

Hypertherm Powermax45 XP Review

Hypertherm Powermax 45’s Features

Cutting-edge technology :

The main thing that sets the Powermax45 XP  above its competition is the adoption of technology.

The device has plenty of patent modifications and technology to make it more efficient than most plasma cutters.

One such technology is the drag-cut technology. This particular modification makes the device easy to use even for first-time users.

Air pressure is a major factor in plasma cutting materials. This is why the Powermax45 XP comes equipped with SmartSense technology.

The purpose of this technology is to ensure the air pressure is always correct. The result of this is a precise cut on the metal.

Versatility and convenience :

The Powermax45 XP is incredibly versatile. To begin with, it is light in weight making it more portable.

It is also small in stature thus making it quite convenient for a 16mm or 5/8”-rated cutting system.

This Powermax Plasma Cutter has FastConnect torch connection and CNC interface.

These two patented technologies make it possible for the device to be both mechanically operated as well as a handheld.

You can choose from a wide variety of consumable and torch styles. These apply to both handhelds as well as automated processes.

Hypertherm Powermax 45

The Hypertherm Powermax45 XP has a wide array of application capabilities. These are available via consumables.

Read more about 3 Best Hypertherm Plasma Cutter [Review and Comparison 2020]

Increased productivity :

Powermax45 XP is designed to give you maximum output.

This reduces the amount of time you spend on a particular project, therefore, saving you time.

It has a cut speed of about 1.5 times faster than normal oxyfuel cutters.

In order to reduce the amount of time spent grinding and preparing the edges, the Hypertherm plasma cutter grants you a superior cut and gouge quality.

Consumables normally require to be changed out rapidly. To enable it to do this, the Powermax 45xp has a torch disable a feature that is brand new.

Bonus: Hypertherm Powermax 65 Plasma Cutter Review

Rugged dependability :

The Duramax torches of the Hypertherm Powermax45 XP are dependable.

Hypertherm Powermax45

They are heat resistant and are designed to withstand high impacts.

The Powermax45 XP Plasma Cutter is equipped with Hypertherm Certified reliability.

This technology ensures peak performance even in the most daunting of environments.

Low environmental impact:

Plasma cutters are generally more energy-efficient than oxyfuel cutters. They spend up to 11% less energy making them more conservative of energy.

Additionally, you can recycle all the components of the Hypertherm plasma cutter.

Therefore, the device manages to deliver more cutting power than oxyfuel cutters while bearing less weight.

Pros And Cons of Hypertherm Powermax45 XP


  • The device is generally light making it portable
  • It has a small carbon footprint as it uses less energy than its predecessors.
  • Delivering 14% more power than most devices within its range
  • The device lasts for a long period of time courtesy of its rugged dependability
  • It is fast therefore helping you to complete your projects faster


  • It is more expensive than other cutters within its range
  • The device lacks the capability for maximum removal of gouging.


Powermax45 XP vs. Hobart Airforce 27i vs. Hobart Airforce 40i

Hobart 500565 Airforce 27i
Hypertherm Powermax45 XP
Hobart 500566 Airforce 40i
4.84.8 / 5
55 / 5
3.53.5 / 5
Cutting Depth:
9.5 mm
Cutting Depth:
22.2 mm
Cutting Depth:
15.8 mm
Input:120/240 V
Input:200-400VInput:240 V
Weight:12.5 kgWeight:15kgWeight:13.9 kg


The Hypertherm Powermax45 XP comes equipped with a wide array of inbuilt technologies.

These patent technologies set the device above its competition in several ways. It is light portable and convenient.

Hypertherm Powermax 45
55 / 5
The Hypertherm Powermax45 XP plasma cutter is one of the best plasma cutters in the industry. It has an increased output, therefore, increased speeds of cutting.

In addition to all that, it is ruggedly dependable. These features make it a must-buy for anyone in the metal cutting business.

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