10 Best Plasma Cutter: Complete Buying Guide and Review 2019

Best plasma cutter
Plasma Cutter Expert

Nowadays, there are different types of best plasma cutters available in the market. But which one to buy for your best use is the hardest task.

You are here because you’re an avid metal artisan looking for a crucial tool of the trade: best plasma cutter. Regardless of whether you need it for domestic or commercial use, you have come to the right place.

Plasma cutters allow you to make easy and light work of your metal-cutting tasks. However, a lot of the technical specifications that describe these machines are enough to make it difficult to find the right one.

Today, I’ll walk you through the Best Plasma Cutters on the market.

If you don’t have enough time to read the whole review, take a look at 3 most prominent on our list here:

>> Our pick – Lotos LTP5000D: Check Price at Amazon.com

>> Best Preferred – PRIMEWELD CUT50: Check Price at Amazon.com

>> Best Bargain – Lotos LTPDC2000D: Check Price at Amazon.com

However, we highly recommend the Premium & Rugged 50A Air Inverter Plasma Cutter as the best all around plasma cutter for under $300.

Our pick
PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter Automatic Dual Voltage 110/220VAC 1/2
4.74.7 / 5
Truely portable, ultimate and precise cut, extensive use in rugged industrial and construction environments, as well as at home DIY.

This list was compiled for one reason: to enable you to find the right best plasma cutter for your specific needs without spending too much time and money. And because we’ve taken the time to research and simplify our findings for your benefits, you are guaranteed to find what you’re looking for on this page.

Without further delay, here are ten plasma cutters you should consider buying if you want the most bang for your buck:

Product NameDual VoltageCut ThicknessUser RatingAction
Lotos LTP3500 35AYes3/5” steel
4.54.5 / 5
See More
F2C 50AMP Plasma Cutter CUT-50Yes ½” steel
4.44.4 / 5
See More
PRIMEWELD Premium & Rugged 50Amp Air InverterYes ½” steel
4.74.7 / 5
See More
Lotos LTPDC2000DYes½” steel
4.24.2 / 5
See More
AHP AlphaCut 60 Amp Dual VoltageYes<½” steel
4.24.2 / 5
See More
Everlast PowerPro 164SiYes< ½” steel
55 / 5
See More
Hypertherm Powermax 30XPYes
(auto Voltage)
½” steel
4.94.9 / 5
See More
PrimeWeld Ct520d Tig welderNo½” steel
4.64.6 / 5
See More
Everlast SuperUltra 206SiYes½” on DC
¾” on plasma
4.64.6 / 5
See More
Hypertherm Powermax 65 Hand SystemYes1" steel
55 / 5
See More

Best Plasma Cutters :Top 10 Detailed Reviews 2019

In this article, I will look at the best plasma cutters, from cheapest to high prices for beginners, professional mechanics, DIY enthusiasts and mechanical experts. This is plasma cutter now they are rocking the bestseller list with high rankings and feedback positive from users in 2019.

Types of Plasma Cutters.

There are currently 2 types of plasma cutters, semi-automatic and automatic:

Semi-automatic plasma cutter:  is a machine that is not controlled by high-tech computers but is controlled mainly by manual handles.

Automatic plasma cutter: Automatic plasma cutting machine, also known as Plasma CNC, is a machine that uses computer-controlled technology (PC-base CNC Control Software).

Now, let’s take a closer look to each item.

1. Lotos LT3500 35Amp Air, 2/5 Inch Clean Cut, 110V/120V

Lotos LTP3500 35A
Lotos LT3500 35Amp 2/5 Inch Clean Cut, 110V/120V
4.54.5 / 5
Specifications

  • Input capacity :110 V-125V
  • Output voltage :12-35 A
  • Current range :110V
  • Duty cycle : 30% @35 A
  • Ideal clean cut : 2/5”
  • Maximum severance cut : 3/5”
  • Item Weight : 17.55 pounds
  • Product Dimensions : 14 x 5.5 x 9 inches

The Lotos LT3500 has a Pre Installed NPT Quick Connector, Portable & Easy Quick Setup.Here is a tool that many amateur metal artisans and DIY enthusiasts like.

The compact 18-pound plasma cutter that is designed with simplicity in mind. Setting it up takes a minute or less, and using it is just as straightforward too.

The Lotos LT3500 35Amp Air plasma cutter is powered by a regular 110V outlet, which you probably have at home or at your workshop,hence it is considered best 110v plasma cutter.

In the meantime, this powerful unit is strong enough to cut 10mm (2/5inch) metal with 15mm (3/5inch) severance thickness, making it an ideal choice for cost conscious DIY hobbyists.

Lotos LT3500 Plasma cutterLotos LT3500Lotos LT3500 Plasma cutter

These specifications simply mean that plasma cutter is suitable for light tasks such as cutting through thin sheets of metal,Stainless Steel, Alloy Steel, Mild Steel, Copper, Aluminum, etc.

One of the reasons many home improvement gurus love this plasma cutter is because it uses non-hazardous compressed air to cut. This is not only more cost-effective but is also a lot safer for use around the house.

Looking at prices under $ 200 along with good cut function,it is the best budget plasma cutter for you.

Pros

  • The perks of using this cutter include an easy setup process and low maintenance costs. Its compactness also makes it ideal for carrying around the workplace of transporting it from home to the shop.

Cons

  • The only downside to this cutter is that its ground cable is just over 6 feet long. The good news is, you can easily replace this with a longer ground cable from your local hardware store.

Who is it for?


For budding DIYers and hobbyists, this is the perfect entry-level metal-cutting tool. It is also ideal for light home repairs and upgrades.

2. F2C 50AMP Plasma Cutter CUT-50

F2C 50AMP CUT-50
F2C 50 AMP Plasma Cutter CUT50 Cutting Machine Digital Inverter 110/220V Dual Voltage Free Welding Mask Gauge (50 AMP)
4.44.4 / 5
Specifications

  • Input capacity:110/220V, 60HZ, 3.5/4.8KVA
  • No-load Voltage:230V
  • Main Fuse:16/22A
  • Current range:20-50A
  • Duty cycle: 60%
  • Efficiency:85%
  • Maximum severance cut: 1-12mm
  • Protection class:IP21S
  • Insulation class:F
  • Item Weight: 24 pounds
  • Product Dimensions: 19 x 14 x 11 inches

Works well and was a great price for the performance. Together with its top brand F2C, it has good welding and cutting capability.

This F2C 50AMP cutter has 60% of duty cycle and 85% of efficiency.

It can cut through 1-12 mm of material with its 60 HZ of power consumption.

It is suitable for all your welding and cutting ease.

F2C 50 AMP Plasma Cutter CUT50 Welding Cutting Machine Digital Inverter 110/220V Dual Voltage Free Welding Mask Gauge

Many users got suprised of how strong F2C 50AMP can perform with a great value for money.

Bear in mind that all F2C welding machines have wiring color code like brown as hot and blue as neutral.

Finally, with an 110v input voltage and it costs less than $ 200. So it is considered to be the best 110v cutter and best plasma cutter to for the money.

Pros

  • With cheap price and it is compactly designed with good welding and cutting capabilities, because of the powerful features it brings.

Cons

  • The user manual that comes with it is not very clear or helpful.
  • Also, the quality of the accessories could be better.

Who is it for?


Overall, it is a good cutting tool that is suitable for light to moderate DIY and repair tasks.

You can watch video on how to operate this plasma cutter.


3. PRIMEWELD Premium & Rugged 50Amp Air Inverter Plasma Cutter

Also Great
PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter Automatic Dual Voltage 110/220VAC 1/2
4.74.7 / 5
Specifications

  • Input capacity: 110-220V, 1-PH, 50/60 Hz
  • Output Current : 10-50 A
  • Input Power Cable Length : 6’ (1.8 m)
  • Duty Cycle : 110V 60% @ 50A, 220V
  • Max Severance Thickness: 3/4″
  • Weight : 22.5 lb
  • Product Dimensions: 19 x 14 x 11 inches

This plasma cutter has been available for purchase on Amazon.com since December 2015 and has quickly become one of the most popular products.

PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter Automatic Dual Voltage 110/220VAC 1/2″ Clean Cut Portable ,As such it is considered the best 110v cutter.

It claims the ability to handle cuts of up to 1/2 “(Maximum thickness: 3/4”) easily.Within this range, you can expect precision cuts when used to cut stainless steel, mild steel, alloy, copper, aluminum, and other conductible materials.

PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter

Are you working in places with limited power outlets? If you are, then this plasma cutter is designed to make your life easier.

Thanks to its dual voltage power supply, you can work even when there are limited power outlets in your shop.

Besides,it uses high-frequency DC plasma to produce cleaner cuts faster and without leaving a mess.

PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter Automatic Dual Voltage 110/220VAC 1/2

Many of its reviewers love its size and the carry handle that makes it easier to move around the workshop.Therefore it is the best portable cutter.

It is truely portable, ultimate and precise cut, extensive use in rugged industrial and construction environments, as well as at home DIY.

And finally for under $ 300 along with excellent cutting function this is considered a best plasma cutter for the money

Pros

  • It is powerful despite being so affordable and is conveniently designed for people without access to power outlets.

Cons

  • Sadly, the ground lead that comes with it is disappointingly short, but you can easily replace this with a longer cable.

Who is it for?


Although its design appeals more to DIYers, the PRIMEWELD Premium & Rugged 50A Air Inverter Plasma Cutter is well capable of performing commercial tasks. Hobbyists and professional metal fabricators will find it to be very well-suit to their needs.

4. PrimeWeld Ct520d 50 Amps Plasma Cutter

Also Great
PrimeWeld Ct520d 50 Amps Plasma Cutter
4.74.7 / 5
Specifications

  • Input power frequency: 110V/230V, 50Hz / 60Hz
  • Output Current 10-50 A
  • Duty Cycle : 60%
  • Power efficiency: 85%
  • Max Severance Thickness:3/4″
  • Function: TIG/Stick/Plasma Cutter
  • Weight 35.7 pounds
  • Product Dimensions: 23.6 x 16.8 x 12.8 inche

A multipurpose 3 in 1 unit offers a variety of multiple welding and cutting functions: PrimeWeld Ct520d 50 Amps Plasma Cutter, 200 Amps Tig Welder and 200 Amps Stick Welder Combo

If you’re in search of an affordable triple-function plasma cutter, you will get no better value than PrimeWeld Ct520d 50 Amps Plasma Cutter.

PrimeWeld Ct520d 50 Amps Plasma Cutter, 200 Amps Tig Welder and 200 Amps Stick Welder Combo

This affordable tool gives you a plasma cutter, TIG/stick welding, and arc welding, all for less than $400, this is best plasma cutter for the money.

The plasma cutter can cut up to 3/4 inches cleanly and has a duty cycle of 60% at 50 Amps on all its processes.

In addition, this unit can switch between DC TIG Welder and DC STICK Welder quickly and easily.

For moderately sized tasks, PrimeWeld Ct520d is a beast of a machine that will make light work of all your cutting projects. Professionals are better off investing in something a bit more suited to the industrial landscape.

Pros

  • 3 year Warranty, USA Based Parts and Customer Service 7 days per Week

Cons

  • At 32lbs, it is a bit heavy to carry around, but it’s still portable enough to be moved around with ease.

Who is it for?

For many DIY enthusiasts, this is a far more affordable option especially since it’s multifunctional. However, its power is relatively weaker than the others.

5. Lotos LTPDC2000D Plasma cutter

Best seller in list
Lotos LTP2000D 50Amp Non-Touch Pilot Arc Plasma Cutter
4.24.2 / 5
Specifications

  • Power voltage: 220V/60HZ
  • Input capacity:4.8 KVA
  • Output voltage:100V
  • No load voltage:230V
  • Current range:20A-50A
  • Duty cycle:60%
  • Efficiency :85%
  • Protection class:IP21S
  • Max cutting thickness:12mms
  • Product Dimensions: 17 x 8 x 12.5 inches
  • Shipping Weight: 42.3 pounds
  • Fucntion: Plasma Cutter,TIG Welder,Stick Welder.

One of the best 3-in-1 plasma cutters in the market. In addition to a 50A plasma cutter, buying this you will also get a 200A TIG welder and a 200A stick welder.

Lotos LTPDC2000D Non-Touch Pilot Arc Plasma Cutter Tig Welder and Stick Welder 3 in 1 Combo Welding Machine,½ Inch Clean Cut,Brown ,the cutter features a non-touch pilot arc to cut through metal.

This technology is far better since it makes it possible to cut through painted or rusted metal without producing a lot of slag.

Lotos LTPDC2000D Plasma CutterLotos LTPDC2000D Plasma CutterLotos LTPDC2000D Plasma Cutter

This plasma cutter have Max Ideal Cut Thickness: 1/2″ ; Max Severance Thickness: 3/4″; Pilot Arc Torch Efficiently Cuts Though Rough, Painted, and Rusty Surfaces and Produces Minimal Slag

The Lotos LTPDC2000D plasma cutter is make a choice ideal for places with few outlets since it features an automatic dual voltage power supply.

Buying this cutter will give you considerably more power for cutting through thicker pieces of metal.

However, its power and functionality fully accommodating the demands of professional operators.

Pros

  • You will also be getting a handy multipurpose cutting and welding tool rolled in one.
  • For many satisfied buyers, that is enough to earn the plasma cutter a 5-star rating.
  • All LOTOS machines come standard with a 1 year parts and labour warranty unless otherwise.

Cons

  • One downside you may have to contend with is buying expensive consumables.

Who is it for?

The designed of this Lotos LTPDC2000D plasma cutter allows amateurs to have an easy time working with it,for businesses and DIY (do-it-yourself) users.

>> Want to see our 2019  review on the Lotos LTPDC2000D Plasma Cutter? <<<


6. AHP AlphaCut 60 Amp Dual Voltage Plasma Cutter

Top choice
AHP AlphaCut 60 Amp Dual Voltage Plasma Cutter
4.24.2 / 5
Specifications

  • Input : 110/220 voltage
  • Duty cycle:60%
  • Max cutting thickness:1/8inch
  • Product Dimensions: 11 x 20 x 19 inches
  • Weight: 47.4 pounds

AHP AlphaCut 60Amp plasma cutter 110v / 220v DUAL VOLTAGE designed to undertake heavy tasks with ease.

This AHP AlphaCut 60 model allows you to get more work done at a time thanks to its 60 % duty cycle at max amp.

The  AHP AlphaCut 60 cutter uses a continuous pilot arc to slice through painted, rusty, or rough metal effortlessly.

It a great machine but really needs 220 volts to work properly. At 220 volts, it’s as powerful as a monster and cuts steel like butter.

AHP AlphaCut 60 Amp Dual Voltage Plasma Cutter

amazon.com

You may cuts 1/8, 3/16, 3/8 and 1/2 mild steel plate like butter. I had to use it on 110v to cut some 1/8 stainless steel and it preformed wonderfully.

Lastly, it costs less than $ 600, which is the best plasma cutter for money.

Click here to read an in-depth review about this model!

Pros

  • In a nutshell, you can expect a lot more in terms of power and speed from this cutter.
  • It is also packed with several handy features that make work easier for professionals. For instance, dual volt technology makes it possible to work where there are no outlets.
  • Seller Warranty Description: 3 years warranty

Cons

  • On the downside, this plasma cutter is not for everyone due to its high price.

Who is it for?

If you’re looking to work with metal for commercial purposes, this is a solid investment for your business.

The plasma cutter is powerful and sturdy, yet compact and portable for maximum freedom while working.


7. Everlast PowerPro 164Si 160a Tig Stick Pulse 40a Multi Process Welder

Top product
Everlast PowerPro 164Si Plasma Cutter
55 / 5
Specifications

  • Power Source: ac/dc
  • Amperage Capacity: 200 A
  • Voltage: 240 volts
  • Input : 110v and 220v unit
  • Duty cycle:60%
  • Weld on single pass on AC TIG :3/16″
  • Weld on DC TIG :3/8″
  • Cut on plasma: 5/8″
  • Product Dimensions: 20 x 12.5 x 13.5 inches
  • Weight: 60 pounds

A compact but powerful multipurpose cutter/welder with very user-friendly controls and a long-lasting build.

Everlast PowerPro 164Si is so easy to use that you only need to flip a selector switch to choose between cutting and welding modes.

The plasma cutter first appeared on Amazon last year and has since become one of the top products in its category.

Everlast PowerPro 164Si plasma cutter 

Other features enjoyed by several of its buyers include its Dual Voltage design allows the unit to be used where 120V or 240V voltage is present.

With design AC and DC output welds any metal, including aluminum and magnesium and offer the maximum quality weld.

 2015 Everlast PowerPro 164 160a Tig Stick Pulse 40a Plasma Cutter 110v/220v Multi Process Welder

PowerPro 164Si is well equipped to handle your needs, with TIG, Stick and Plasma cutting features.

It able to weld up to 3/16″ aluminum and 1/4″ steel in a single pass in TIG mode, and handle many common 1/8″ stick electrodes.

To get the most out of your machine you have to use a 220v plug, but to be honest, 110v works well. You can cut 3/8 steel all day, after you upgrade your cutter to 40 amps. 

Features a generous 60% duty cycle in TIG mode at full power, so there’s more welding being done than sitting around waiting for the unit to recover.

Several users also enjoyed cleaner cuts and shorter work times thanks to its efficiency.

What’s more, its multifunctional design gives it an edge over single-purpose plasma cutters.

Everlast PowerPro 164Si plasma cutter is certainly the better option compared to other models, especially when it comes to sheer power.

This plasma cutter has deservedly earned itself a perfect rating since it features the perfect combination of power and functionality. Considering its capabilities, its price tag is also very fair.

Looking at its specifications, it is easy to see that it is a bit overpowered for simple DIY tasks. Hobbyists and professional metal artisans, however, will benefit a lot from this Everlast PowerPro 164Si  plasma cutter.

Pros

  • Compact design makes it easy to move in buildings or repair workshops.
  • 5 Year (Parts and Labor) and 30 days money back.
  • TIG, Stick or Plasma operation combined in one single unit.

Cons

  • On the downside, this plasma cutter is not for everyone due to its high price.

Who is it for?

The PowerPro 164Si is perfect for beginners, professional mechanics, small fabrication facilities or handheld repair businesses.


8. Hypertherm 088079 Powermax30 XP Plasma Cutter

Also Great
Hypertherm Powermax30 XP Plasma Cutter
4.74.7 / 5
Specifications

  • Input : 110 V – 240 V
  • High-power cutting up to 16 mm (5/8″)
  • Product Dimensions: 14 x 5.5 x 11.5 inches
  • Weight: 2.2 pounds

This high-powered plasma cutter is the pick of the great when it comes to industrial-class metal cutters. It combines the sheer power of a high-end cutter with the FineCut consumables to make more intricate cuts faster and with more smoothness.

Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System with Case and 15-Feet Lead

Out of all its features, we found its automatic voltage detection to be the most useful. Its invertor is capable of detecting voltages between 110V and 240V, and this makes it a useful tool to have.

Auto-voltage automatically adapts to 110 V – 240 V input power. Plug adapters included.

There is a lot to love with this plasma cutter, but a free carry case addition comes with hard carry case, eye shields, gloves, shoulder strap, standard consumables and Fine Cut consumables.Hypertherm Powermax30 XP Dust Cover

The Hypertherm 088079 delivers much more power in its cuts without sacrificing overall cut texture. The free carry case and auto-detecting feature makes it easier to use even for beginners.

It Cut any kind of metal Stainless steel, aluminum, mild steel even if rusted or painted,plug into 120 to 240 V power with Auto-Voltage technology Safe Only uses compressed air.

This plasma cutter has deservedly earned itself a perfect rating since it features the Two-in-one design High-power cutting up to 16 mm (5/8″) plus Fine Cut consumables for detaile.

Hypertherm 088079 Powermax30 XP Plasma Cutter is a high-cost plasma cutter, but the price high comes with the good functionality that it brings.

Pros

  • Highly portable Small size, light weight (only 9.8 kg) and carry strap ensure high portability.

Cons

  • If you’re thinking of buying this for menial DIY tasks, then prepare to be disappointed. There are much cheaper options than this if you simply want to perform some light repairs.

Who is it for?

If you’re in need of a heavy duty commercial metal cutter, this is definitely the best option for you. Watch this video for more visual review about this product.

Hypertherm 088079 Powermax30 XP Plasma Cutter for beginners, professional mechanics, small fabrication facilities or handheld repair businesses.


9. Hobart Airforce 40i Plasma Cutter

Hobart Airforce 40i

Hobart Airforce 40i
hobart 500566
Hobart 500566 Plasma Cutter
4.84.8 / 5
Specifications

  • Rated Output : 40 A
  • Duty cycle: 50%
  • Input Voltage: 220/230/240 V
  • Input Phase: 1-Phase
  • Input Hz: 50 / 60 Hz
  • Amperage Range: 20 A – 40 A
  • Clean cuts : 5/8″ steel.
  • Item Weight: 34.3 pounds
  • Product Dimensions: 17 x 18.2 x 11.6 inches

This Hobart plasma cutter is designed for mobility and even features a 12-foot lead that offers absolute freedom of movement.

From a compact inverter design to the latest technology in plasma cutting, the Hobart Airforce 40i plasma cutter has it all, you can make an argument that it can be the best plasma cutter 2019.

The inverter design is particularly very important with regards to portability. It ensures that the machine packs a lot of power in a compact body.

While the total weight is just over 34 pounds, this unit can cut steel as thick as 5/8 inches.

With regards to cutting ability, the Hobart Airforce 40i is just as quick and precise as any high-end plasma cutter.

It is rated for 3/8-inch steel clean cut and maximum severance of 5/8 inches.

The rating for other common materials is 3/8 for aluminum, 3/16 for copper, and ¼ for brass (all in inches).

That outstanding capability is partly attributable to the fitted XT40R torch. In addition to increasing performance, it makes the cutter ergonomic and comfortable in the hand.

You can improve the machine’s performance by hooking it to a 240V engine-driven welder.

Speaking of which, it uses 240V power input. With that power, you can cut through metal with little to no limits.

Pros

  • Features post-flow air cooling for cooling the tip and consumables.
  • Inverter design makes it compact and portable.
  • Made with an efficient cooling system.
  • Very easy to use even for non-professionals.
  • Can cut all the common metallic materials.

Cons

  • Uses 240V power only.
  • More costly than the Hobart Airforce 12ci and the 27i.

Who Is It Built For?


If you’re using it for DIY you will have a lot of mobility every time you work.

It also uses consumables more economically and can help you save some money on them.


10. Hypertherm Powermax 65 Hand System

Maximum rating
Hypertherm Powermax 65 Hand System
55 / 5
Specifications

  • Amperage Capacity: 65 A
  • Input : 200 – 480 V, 1-PH, 50/60 Hz
  • Input :200 – 600 V, 3-PH, 50/60 Hz
  • Recommended Cut Thickness: 3/4″
  • Maximum Cut Thickness: 1″
  • Severance Cut Thickness: 1-1/4″
  • Product Dimensions: 19.7 x 9.2 x 17.9 inches
  • Weight: 64 pounds

This has a maximum clean cut rating of 1 inch, and satisfied customers have been flooding it with great reviews.

It is not easy for products to achieve perfect ratings on Amazon, especially if they’re mechanical in nature. The Hypertherm Powermax 65 plasma cutter, however, has been flooded with positive reviews from satisfied customers.

Looking at its specifications, it is apparent that the plasma cutter deserves every bit of the acclamation it has been getting.

Input Voltages: 200-480 V, 1-PH, 50/60 Hz | 200-600 V, 3-PH 50/60 Hz. Use Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length for optimal performance.

Hypertherm Powermax 65 Hand System - 25 ft Lead

For starters, it has a maximum clean cut rating of 1 inch, which is quite impressive. It can also cut cleanly through metal that’s 1 ¼ inches thick, though not as cleanly.

As recommended by the manufacturer, it is recommended as follows:Recommended Cut Thickness: 3/4″, Maximum Cut Thickness: 1″ , Severance Cut Thickness: 1-1/4″

Luckily, it packs a lot more consumable power than the rest, allowing you to do a lot of work in a short amount of time. The manufacturers have managed to keep it nice and compact despite giving it industrial-class capabilities.

Other than its impressive cutting power, the plasma cutter is also very portable and light enough to carry by hand. It can be said that this is the best portable cutter.

All in all, the Hypertherm Powermax 65 plasma cutter is a robust industrial tool that can handle whatever you throw at it. It is suitable for commercial use and can last longer and work harder than the others.

Pros

  • One great benefit is that it comes with a 25-foot long lead—this is considerably longer than you’d expect from other cutters.

Cons

  • Hypertherm Powermax 65 is very powerful but the price is a problem for beginners.

Who is it for?

If you’re in need of a heavy duty commercial metal cutter, this is definitely the best option for you. Watch this video for more visual review about this product.

For professional mechanics, mechanical workshops and working at the site.


Recommendation for Best Plasma Cutters

To make your life easier, we have also ranked the listed plasma cutters in categories that are easier to choose. If you’re still having a hard time deciding, here is a much simpler analysis:

Most Affordable

If a bargain is what you’re after, the Lotos L3500 35Amp Air Plasma Cutter is your safest bet. It costs just under $200 and is enough for DIY cutting projects. I recommend it for amateur hobbyists and newbie artisans since it is the most affordable.

Best Functions

You may hardly find a cutter with better functionality than the Lotos LTPDC2000D Plasma Cutter. Despite having enough power and features to handle commercial tasks, it is quite easy to operate. This allows the user to take full advantage of its functions well.

Best Compatibility

The 2017 Everlast SuperUltra 206Si Plasma Cutter is arguably the most compatible with a wide variety of uses.


It is not every day that you come across an entry-level tool that would also suffice in commercial applications. Furthermore, it is a multifunctional device, meaning it also incorporates various welding tools.

For that reason, this plasma cutter is what you should buy if you’re looking for something that is compatible with a wide range of uses.

Our pick

The PRIMEWELD Premium & Rugged 50A Air Inverter plasma cutter is the most frequently bought cutter in this list.


Reviews praise its ease of use, its flawless performance, its satisfactory cutting capabilities, its affordability with almost half price reduction, and good customer service from Primeweld folks.

If you’re looking for a generally good plasma cutter, this is the most likely to fit your needs and your budget


What is A Plasma Cutter?

The plasma cutter line developed strongly in the 1960s. By 1980, it was widely used and used as an effective tool for cutting iron and steel for mechanical industry enterprises.

The cutter is suitable for cutting on copper, stainless steel and iron materials, so it can be applied to make iron doors, produce products from copper, stainless steel.

The plasma cutting machine uses the principle of plasma gas to perform the metal cutting process, taking advantage of the high temperature and high-speed movement of the air jet from the mouth of the plasma cutter to cut off metal material.

Plasma is the fourth state of matter and plasma is the first state in the universe, lightning is a form of plasma in nature.

Pros of Plasma Cutter:

  • The fast cutting speed helps increase productivity and reduce the overall price of the product.
  • It can cut a variety of materials with different thicknesses and the cutting thickness can be up to 80mm.
  • Simple to use without high technical requirements, easy operation without much adjustment.
  • Creating fewer scrap pieces saves raw materials.
  • The cutting surface is more precise and cleaner, so there is no need to rework, improve machining costs and no time-consuming cleaning.
  • Splashes drastically reduced compared to conventional mowers.
  • Little slag creation, high equipment life.

What Benefit Does A Plasma Cutter?

Plasma cutter is basically an amazing cutting tool guaranteed to give flexibility and precision. Here are the benefits of using a plasma cutter.

1. Incredibly fast cut

Are you looking for a way to lower your cutting time to just one-fourth of your normal cutting time? If so, the plasma cutter is just that perfect tool for you. It’s ten times faster than the autogenous cutting tool. With a plasma jet of 40,000 degrees F, it can slide through metal like a hot knife on butter. You will be able to get the job done effectively and quickly, especially when you are cutting thin metals. The cutting is fast and with no or minimal distortion. Being able to produce clear cuts edges is vital especially when you cutting fitting parts.

2. Accurate and precise cut

Best Plasma cutter can precisely cut metals as designed including those with complicated shapes. Besides, being able to accurately cut metals implies that there will be minimal slag and wastage.

Simply put, using a plasma cutter is the best cost-saving strategy.

3. Low power consumption

Plasma cutter consumer less power as compared to other cutting tools. This implies that you will be able to cut on electricity cost. For instance, plasma cutter can consume half the energy used by Oxy-fuel cutting tool when cutting a metal that is 1 inch thick.

4. Highly versatile

What can be an excellent choice than a plasma cutter when it comes to picking a versatile metal cutting tool? The plasma cutter can effectively cut both ferrous and non-ferrous metals. This amazing device can virtually pierce through all metals including stainless steel, nickel alloys, cast iron, carbon steel, cobalt, titanium, and copper.

5. Portable

Even with the amazing precision and high versatility, plasma cutting remains a highly portable cutting tool. It has a compact and lightweight design without compromising on performance. Most plasma cutters are designed with a convenient handle so as to make it more portable.

6. Easy and safe to use

If you’ve never used a cutting tool before, then you are lucky if plasma cutter is your first cutting tool. You can easily use this tool without necessarily having to train on how to use it. It even gets better as plasma cutter comes with a detailed manual on how to use it.

Equally, it’s absolutely safe to use a plasma cutter.This is because you do not deal with explosive material unlike when using other cutting tools like oxy-fuel cutting tools that have flammable materials.


Buying Guide for Plasma Cutter 2019

What to Consider When Buying a Plasma Cutter? The process of finding the right plasma cutter for your projects can be a lot smoother if you know what you’re looking for. Unfortunately, that is easier said and done.

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A lot of things come into play when you’re deciding what tool to take home with you. Ultimately, however, your decision should consider one or all of the following factors:

Availability of power outlets

It is important to know the type of power outlets you have access to before settling on a cutter. Some cutters only support 110V, while others only work with 220V outlets. Ideally, a cutter fitted with a dual voltage power supply will work best in both scenarios.

Alternatively, you can opt for a cutter that automatically detects and regulates the output voltage. These are often more expensive though.

Size of task/Frequency of use

What thickness do you need to cut through? Do you intend to use the cutter on a daily basis? Is your cutter going to spend most of its time stashed away in the garage?

These are three important questions that you should have answers for, in order for you to find the ideal plasma cutter. Although most cutters are enough to handle daily use, some are more durable than others.

You don’t want to be spending an upwards of $1,000 for a tool you’ll be using once or twice a month. Similarly, you don’t want to start your metal fabrication business with a cutter that cannot handle heavy commercial use.

To avoid needless spending, it is important to know beforehand the kind of projects you will be undertaking with your cutter.

Texture of the cut

Some cutters are only able to make clean cuts up to a certain thickness. If the texture of the cut is an important aspect of your project, ensure you get a cutter that can comfortably make a clean cut in the thickness that you desire.

The maximum severance cut thickness of a cutter is maximum thickness it can cut through without necessarily providing a smooth finish. The maximum clean cut thickness, on the other hand, indicates the maximum thickness through which your cutter can cut cleanly

Power Output

While most cutters work just fine on a 110V power supply, some require a 220V power outlet to unleash their full potential. Pay attention to this to avoid buying a tool that doesn’t have enough power for your needs.

Functions

A lot of cutters on the market come with dual or triple-purpose functionality. In addition to a plasma cutter, these machines also come with welders (TIG/stick/arc) to make work easier for you.

If you just need a cutter, there is no point in buying a 3-in-1 plasma cutter. Similarly, if your project requires all three tools, you can save some money by buying a multifunctional unit. Keep in mind that cheaper multipurpose cutters won’t serve you as well as the more expensive options.

Consumables

Consumables are the parts and pieces of your cutter that eventually become worn out and need replacing. Most cutters come with their own consumables and are not compatible with other types of consumables.

Pay attention to the price of consumables as these will become a regular expense as soon as you buy your cutter. One of two ways you can avoid these high maintenance costs is by buying plasma cutters with cheap consumables.

Alternatively, you can seek out other compatible options that are more affordable.

In summary

  • Purchasing a Best Plasma Cutter for the first time requires some research. Your workplace, the nature of your projects, and your budget are the three key factors that will help you decide which tool is ideal for you.Keep your budget low by focusing on cutters designed for light tasks.
  • However, if you’re looking to expand your fabrication business, you should prepare yourself to invest in a good plasma cutter. Buy a multifunctional cutter if you can use an extra welder or two in your shop.
  • Observe proper safety when using your cutter by ensuring that you plugged it into the right power supply. Using the right voltage can be crucial when it comes to getting enough power for your work.
  • Lastly, good maintenance practices are what make your cutter produce consistent results and last longer. Never use consumables that the manufacturer does not recommend. This can lead to significant damage.

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