Hypertherm Powermax 45 XP Plasma Cutter Review – Awesome Little Machine!

The Hypertherm Powermax 45 XP is one of the best plasma cutters in the industry. It can cut through 1/2” steel at 20 inches per minute without ever needing a cool-down period. This high-quality machine provides you with complete torch control while making neat and precise metal cuts. Now, let read Hypertherm Powermax 45 XP review to lay out the full details of such a plasma system.!

Hypertherm Powermax 45
55 / 5
The Hypertherm Powermax 45 XP is one of the best plasma cutters in the industry. It has increased output, therefore, increased speeds of cutting.
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  • The lightweight design makes it portable.
  • Offers a variety of torch styles
  • Has an auto pressure option for the smart sense
  • Easy plasma cutting because it has drug-cut
  • Fast connect torch for connection
  • Simple changing of the parts using torch disable
  • Warranty limited to three years of power supply


  • It is more expensive than other cutters within its range
  • The device lacks the capability for maximum removal of gouging.

Introducing Powermax 45 XP

The Hypertherm Powermax 45 XP offers improved performance with increased cut capacity up to 16 mm (5/8) metal as well as faster cut speeds, and automatic gas adjustment for simple setup and operation.

Key Spec

  • Brand: Hypertherm
  • Processes: Plasma cutting.
  • Cutting Thickness: Steel – 3/8in neat cut and 5/8in maximum severance cut.
  • Cuttable Materials: Steel, Stainless Steel, Alloy Steel, Aluminum etc.
  • Input Power: 200 – 240 V, 1-PH, 50-60 Hz and  480 V, 3-PH, 50-60 Hz1.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Open circuit voltage (0CV): 145 VDC
  • Maximum output: 30A
  • Rated Output: 240V @ duty cycle 50%,  480 V @ duty cycle 45%
  • Torch Lead: 3 m (10′)
  • Gas supply / Recommended gas: Clean, dry, oil-free air or nitrogen
  • Weight: 14 kg (31 lbs.)Product Dimensions: 442 mm (17.4″) D; 173 mm (6.8″) W; 357 mm (14.1″) H)

Features of Powermax 45 XP

  • Plenty Patent modification
  • SmartSense technology
  • CNN interface
  • Fast connect torch
  • Maximum output
  • Superior cut
  • Gouge quality
  • Torch disable feature
  • Heat resistant

Hypertherm’s Powermax 45 XP Review

Hypertherm 45 XP plasma cutter
Powermax 45 XP

Powermax 45 is one of the excellent plasma cutters with high-quality features that make it the top pick in the cutting industry. Hypertherm 45 XP is capable of cutting 0.5 steel materials at 20inch/min without requiring any cooling down period. This type of plasma cutter provides the user with full torch control making the precise cutting of metals.

The machine features plenty of patent adjustments and unique technology, which makes it the best among other plasma cutters. Besides, it has very high pressure with a SmartSense technology, which ensures that it reads correctly for precise cutting of the metal. Additionally, the model is very versatile and lightweight making it portable from one place of work to another.

Furthermore, the operation of this device can be either handheld or mechanical since it features a CNN interface and a connection of the fast connect torch. Also, the Hypertherm features gouge quality and superior cut hence reducing the total time taken in preparing and grinding the edges. However, it is advisable to consider replacing the consumables since the machine comes with a disabled torch for the same function.

Accordingly, Powermax 45XP is capable of withstanding a colossal impact and heat resistance, making it suitable for use even at places with an adverse climatic environment.

Cutting-edge technology 

The main thing that sets the Hypertherm 45XP plasma cutter above its competition is the adoption of technology.

The device has plenty of patent modifications and technology to make it more efficient than most plasma cutters.

One such technology is the drag-cut technology. This particular modification makes the device easy to use even for first-time users.

Air pressure is a major factor in plasma cutting materials. This is why the Hypertherm powemax 45 XP comes equipped with SmartSense technology. The purpose of this technology is to ensure the air pressure is always correct ad the result of this is a precise cut on the metal.

Versatility and convenience 

The Powermax 45 is incredibly versatile. To begin with, it is light in weight making it more portable.

It is also small in stature thus making it quite convenient for a 16mm or 5/8”-rated cutting system.

This Powermax has a FastConnect torch connection and CNC interface. These two patented technologies make it possible for the device to be both mechanically operated as well as handheld.

You can choose from a wide variety of consumable and torch styles. These apply to both handhelds as well as automated processes.

Hypertherm Powermax 45 review

The Hypertherm Powermax 45XP has a wide array of application capabilities. These are available via consumables.

Read more about 3 Best Hypertherm Plasma Cutter [Review and Comparison 2021]

Increased productivity 

Powermax 45XP is designed to give you maximum output. This reduces the amount of time you spend on a particular project, therefore, saving you time.

It has a cut speed of about 1.5 times faster than normal oxyfuel cutters.

In order to reduce the amount of time spent grinding and preparing the edges, the Hypertherm plasma cutter grants you a superior cut and gouge quality.

Consumables normally require to be changed out rapidly. To enable it to do this, the Hypertherm plasma cutter 45XP has a torch disable a feature that is brand new.

Bonus: Hypertherm Powermax 65 Plasma Cutter Review

Rugged dependability 

Hypertherm Powermax45

The Duramax torches of the Hypertherm Powermax 45XP are dependable. It is heat resistant and are designed to withstand high impacts. Powermax 45XP is equipped with Hypertherm Certified reliability. This technology ensures peak performance even in the most daunting of environments.

Low environmental impact

Plasma cutters are generally more energy-efficient than oxyfuel cutters. They spend up to 11% less energy making them more conservative of energy.

Additionally, you can recycle all the components of the Hypertherm plasma cutter.

Therefore, the device manages to deliver more cutting power than oxyfuel cutters while bearing less weight.


Powermax 45 XP vs. Hobart Airforce 27i vs. Hobart Airforce 40i

Hobart 500565 Airforce 27i
Hypertherm Powermax45 XP
Hobart 500566 Airforce 40i
4.84.8 / 5
55 / 5
3.53.5 / 5
Hobart 500565 Airforce 27i
Hypertherm Powermax45 XP
Hobart 500566 Airforce 40i
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Cutting Depth:
9.5 mm
Cutting Depth:
22.2 mm
Cutting Depth:
15.8 mm
Input:120/240 V
Input:200-400V Input:240 V
Weight:12.5 kg Weight:15kg Weight:13.9 kg

Final Verdict

Powermax XP the best tool easy to use – even for first-time operators Smart Sense technology. Anyone who is looking for the best 1/2″ unit on the market should buy it.

In Hypertherm Powermax 45 XP review, we’re going to talk about the key features, benefits, and all other important aspects of performance regarding this exquisitely powerful cutting tool. Hope you have a good understanding of Hypertherm 45XP.

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