5 Best Everlast Plasma Cutters Review 2018

Cutting a live wire can be a very risky task. You need a plasma cutter to ensure the job goes well.

They can cut through a variety of conductive materials such as aluminum, steel, titanium, and copper.

Plasma cutters produce an ionized plasma gas over the material at a temperature of 20,000 celsius to get the job done.

While there are many options out there, Everlast plasma cutters are quite popular for their performance, clean cuts, and longevity. Founded in 2004, the company has come a long way.

Why Choose An Everlast Plasma Cutter?

Everlast offers:

  • 5-year warranty on IGBT products,
  • 3-year warranty on MOSFET products
  • 30-day return policy if the customer isn’t satisfied with the performance of the Everlast plasma cutter.

Other than that, they are also quite affordable when it comes to the price factor.

While the company is good, not all products are created equal.

Don’t have enough time to read the whole article?

Don’t worry!! I’ve picked out 3 of the 5 best choices for you right below:

Best of the bestBest ValueAlso Great
everlast 200dv
PowerPlasma
Everlast 250ex
55 / 5
3.43.4 / 5
4.34.3 / 5
Cutting Clean Metal: N/ACutting Clean MetalCutting Clean Metal: N/A
Ideal Cut: 5/16"Ideal Cut: 1/2"Ideal Cut: 1/2"
IGBT Transistor AvailableIGBT Transistor N/AIGBT Transistor Available
No pilot ARCPilot ARC availableNo pilot ARC
Amperage Capacity: 220AAmperage Capacity: N/AAmperage Capacity: 250A
Dual Voltage AvailableDual Voltage AvailableDual Voltage N/A
- Affordable
- Offers pre/post flow control
- Weld many metals
- Comes with the iPT 60 torch
- Adjustable post flow timer
- Offers amazing arc performance and control by reducing spatter

Let’s see why they are recommended

#Best of the best: 2017 Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage Pulse AC DC Welder

everlast 200dv
2017 Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage PULSE ACDC Welder
55 / 5
Control over penetration and cleaning ratio. It can be adjusted from 30% to 70%.

Pros

  • Minimal spatter and improved arc performance thanks to DIG for the stick
  • Color-coded controls make it easy to use and identify controls.
  • HF start.
  • 12.5 ft Superflex cable is a great upgrade over standard cable.

Cons

  • The foot pedal is of bad quality.
  • Not very durable.
  • There can be issues with the regulator.

Who is it for?

People who want to weld pipelines, HVAC components (steel, aluminum, copper) on their own can get this product.

#Best Value: 2017 PowerPlasma 50S 50amps PILOT ARC Plasma Cutter 110/220v

PowerPlasma
2017 PowerPlasma 50S 50amps PILOT ARC Plasma Cutter 110/220v
3.43.4 / 5
Powerplasma 50s is undoubtedly one of the best Everlast plasma cutters. It can cut steel as thick as 1’’ thanks to the 50 amps cutting power.

Pros

  • Cuts through rusty materials, too.
  • Has adjustable post flow.
  • Ideal for heavy-duty work.
  • Easy to set up.
  • Since everything is front mounted, it is easy to use.

Cons

  • Replacement tips are hard to find.
  • The unit comes with a water trap but it can’t remove moisture.
  • The handle is of poor quality.

Who is it for?

This Everlast plasma cutter is designed to perform heavy duty work for both home users and technicians.

It can cut a variety of metals including steel, aluminum, and titanium.

#Also Great: 2017 Everlast PowerTIG 250EX

Everlast 250ex
2017 Everlast PowerTIG 250EX AC DC TIG STICK Pulse welder 220 Volt Inverter-Based AC DC
4.34.3 / 5
It is capable of welding various metals that are ½ an inch in one pass and 1 inch in multiple passes.

Pros

  • Can handle voltage drops.
  • Less gas is used thanks to pre and post flow gas regulation.
  • Generates less heat output.
  • Suitable for a wide range of applications.
  • Pulse up to 500 Hz.

Cons

  • Phase 3 requires 240V power supply.
  • Covers and torch hoses are stiff.
  • Getting a seal between the flow meter and the gas line can be troublesome.

Who is it for?

This Everlast Plasma Cutter can be used for prototyping, gunsmithing, welding pipelines.

Moreover, it is good for automotive uses, shipyards, and industrial maintenance.

It welds aluminum, steel, alloy, titanium, nickel, steel, chrome, and copper.

Want to read more about the whole 5 Plasma Cutters in the list?

Let’s dive into the details now and learn why these are the best Plasma Cutters.

1. 2017 Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage Pulse AC DC Welder

everlast 200dv
2017 Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage PULSE ACDC Welder
55 / 5
Control over penetration and cleaning ratio. It can be adjusted from 30% to 70%.

Everlast PowerTIG 200DV is lightweight, smooth and has Pulse technology for enhanced welding.

It operates on dual voltage (120V and 240V) and you can also toggle between weld parameters (2t/4t).

Everlast 200dv
Credit: Amazon.com

Features

Minimum/Maximum TIG Welding Capabilities:

  • Steel:
    • Welds maximum of 5/16’’ steel on 240V (single pass)
    • Single pass: maximum of 3/16’’ steel on 120V
    • Multi-pass: maximum of ½’’ steel on 240V
    • Multi-pass: maximum of 3/8’’ steel on 120V
    • Weld to a minimum of .007″ Steel.
  • Aluminum:
    • Welds maximum of 1/4’’ aluminum on 240V (single pass)
    • Single pass: maximum of 1/8’’ aluminum on 120V
    • Multi-pass: maximum of 3/8’’ aluminum on 240V
    • Multi-pass: maximum of 1/4’’ aluminum on 120V
    • Weld to a minimum of .020″ Aluminum.

Minimum/Maximum Stick Welding Capabilities:

  • Weld with a minimum of 1/16″ diameter electrode.
  • 240V: Weld with a maximum of 1/8″ diameter electrode.
  • 120V: Weld with a maximum of 3/32″-1/8″ diameter electrode.
  • A stable inverter performance with reliable IGBT.
  • Can operate on 5 Amp start for TIG in DC and 20 Amp in AC.
  • Maximum shielding gas protection with pre and post flow control.
  • Lightweight and portable.
  • Control over penetration and cleaning ratio. It can be adjusted from 30% to 70%.
  • 5-150 Hz in AC and DC mode. Pulse frequency available.

While it’s a good product, not many people find it durable.

Everlast 2000dv
Credit: Amazon.com

Pros

  • Minimal spatter and improved arc performance thanks to DIG for the stick
  • Color-coded controls make it easy to use and identify controls.
  • HF start.
  • 12.5 ft Superflex cable is a great upgrade over standard cable.

Cons

  • The foot pedal is of bad quality.
  • Not very durable.
  • There can be issues with the regulator.

EverLast 200dv
Credit: Amazon.com

Who is it for?

People who want to weld pipelines, HVAC components (steel, aluminum, copper) on their own can get this product.

  • Back to the 5 best Everlast Plasma Cutters List: Click Here

2. 2017 Everlast PowerTIG 185 DV

everlast 185dv
2017 Everlast PowerTIG 185 DV AC/DC TIG Stick Welder 110/220 Volt Inverter-based Dual Voltage 185AMP
3.53.5 / 5
You can weld difficult places by operating the product in 2t mode. In this mode, it’s up to the user to either use the pedal mode or the torch switch.

This Everlast PowerTIG 185 DV is popular for its compact size and heavy performance.

The arcs are stable and smooth. The controls are user-friendly.

Everlast 185dv
Credit: Amazon.com

Features

  • You can weld difficult places by operating the product in 2t mode. In this mode, it’s up to the user to either use the pedal mode or the torch switch.
  • There are two preset pulse modes you can use: 1 and 50 Hz.
  • The AC frequency (20-250 Hz) and AC balance control (10-90%) can be adjusted.
  • HF start – forms a small arc for an easy job.

The downside of Everlast PowerTIG 185 is that you will need a 40 amp breaker when operating at full 120V.

Pros

  • No problem carrying it as it’s only 40 pounds.
  • Installing torches is easy thanks to the 25/50 DINSE connectors.
  • 60A@100% duty cycle, max amps is 35% duty cycle.
  • Makes stable arcs.
  • Very easy to control.

Cons

  • Only 2016 and newer models come with a pulse.
  • The whip isn’t abrasion or flame resistant.
  • Pictures are misleading.

Everlast 185dv
Credit: Amazon.com

Who is it for?

It is good not only for DIYers but professionals as well as it can repair different materials including aluminum, nickel, steel, and titanium.

It can be used in the automotive industry and shipyards, too.

  • Back to the 5 best Everlast Plasma Cutters List: Click Here

3. 2017 Everlast PowerTIG 250EX

Everlast 250ex
2017 Everlast PowerTIG 250EX AC DC TIG STICK Pulse welder 220 Volt Inverter-Based AC DC
4.34.3 / 5
It is capable of welding various metals that are ½ an inch in one pass and 1 inch in multiple passes.

It is one of the best Everlast plasma cutters and comes with a digital readout that lets you choose accurate amp controls and settings.

Everlast PowerTIG 250EX can be used with 10,000W clean generators.

Everlast 250ex
Credit: Amazon.com

Features

  • It is capable of welding various metals that are ½ an inch in one pass and 1 inch in multiple passes.
  • The extended AC cleaning range offers better penetration on dense metals.
  • Produces low oxidation when welding aluminum.
  • There are automatic voltage and amp control features in this machine.
  • 5 amp lift start function available.
  • 100% duty cycle at 200A, and 60% at 250A.

The downside is that this Everlast plasma cutter makes a lot of fan noise.

Pros

  • Can handle voltage drops.
  • Less gas is used thanks to pre and post flow gas regulation.
  • Generates less heat output.
  • Suitable for a wide range of applications.
  • Pulse up to 500 Hz.

Cons

  • Phase 3 requires 240V power supply.
  • Covers and torch hoses are stiff.
  • Getting a seal between the flow meter and the gas line can be troublesome.

Everlast 250ex
Credit: Amazon.com

Who is it for?

This Everlast Plasma Cutter can be used for prototyping, gunsmithing, welding pipelines.

Moreover, it is good for automotive uses, shipyards, and industrial maintenance.

It welds aluminum, steel, alloy, titanium, nickel, steel, chrome, and copper.

  • Back to the 5 best Everlast Plasma Cutters List: Click Here

4. 2017 PowerPlasma 50S 50amps PILOT ARC Plasma Cutter 110/220v

PowerPlasma
2017 PowerPlasma 50S 50amps PILOT ARC Plasma Cutter 110/220v
3.43.4 / 5
Powerplasma 50s is undoubtedly one of the best Everlast plasma cutters. It can cut steel as thick as 1’’ thanks to the 50 amps cutting power.

Powerplasma 50s is undoubtedly one of the best Everlast plasma cutters. It can cut steel as thick as 1’’ thanks to the 50 amps cutting power.

It comes with a new iPT 560 torch that offers a wide range of consumables.

There’s also a CNC port on this Everlast plasma cutter.

PowerPlasma
Credit: Amazon.com

Features

  • Powerplasma 50s has an air pressure indicator that measures air pressure and gives an ok-to-cut signal when the air pressure is sufficient.
  • Makes clean cuts on ¾’’ and ⅞’’ materials.
  • Pilot arc activity is limited to 3 seconds thanks to pilot arc tip saver feature.
  • Ideal to use with 8500-watt clean power generators.
  • 60% duty cycle.
  • Uses blowback start technology.
  • Italian designed iPT 560 torch is meant to offer wide cutting capacity.

The downside of this Everlast plasma cutter is that power and torch cords are short.

Pros

  • Cuts through rusty materials, too.
  • Has adjustable post flow.
  • Ideal for heavy-duty work.
  • Easy to set up.
  • Since everything is front mounted, it is easy to use.

Cons

  • Replacement tips are hard to find.
  • The unit comes with a water trap but it can’t remove moisture.
  • The handle is of poor quality.

PowerPlasma
Credit: Amazon.com

Who is it for?

This Everlast plasma cutter is designed to perform heavy duty work for both home users and technicians.

It can cut a variety of metals including steel, aluminum, and titanium.

  • Back to the 5 best Everlast Plasma Cutters List: Click Here

5. 2017 Everlast PowerUltra 206Pi 200a Multi Process Welder

PowerUltra
2017 Everlast PowerUltra 206Pi 200a Multi Process Welder TIG Stick Pulse 50a Plasma Cutter Dual Voltage 110/220v
55 / 5
Everlast PowerUltra 206Pi is a MOSFET inverter type machine with dual voltage and pilot arc capability.

Everlast PowerUltra 206Pi is a MOSFET inverter type machine with dual voltage and pilot arc capability.

This Everlast plasma cutter comes with an AG60 high-frequency torch that is known for making clean cuts.

PowerUltra
Credit: Amazon.com

Features

  • Offers post flow control and downslope.
  • All-rounder – works as a welder and also as a cutter.
  • Pulse frequency control to operate at .5 and 25 Hz fixed settings.
  • It can cut metal that’s up to 3/8″ thick with a clean cut capacity of up to 3/4″.
  • A high duty cycle of 60%.
  • Dual voltage – 120V and 240V.
  • Consumes less power thanks to the inverter technology.

While it is a good product, this Everlast plasma cutter can’t perform production welding and fabrication.

Pros

  • Duty cycle protection available.
  • Argon regulator traps moisture.
  • Excellent cutting consistency.
  • Pilot arc capable.
  • Great for portability.

Cons

  • Can’t weld magnesium and aluminum.
  • DC output only.
  • The foot pedal is slippery.
  • Short cord torch.

PowerUltra
Credit: Amazon.com

Who is it for?

Not designed to work on aluminum, this Everlast plasma cutter is suitable for hobbyists.

  • Back to the 5 best Everlast Plasma Cutters List: Click Here