While there are many options out there, Everlast plasma cutters are quite popular for their performance, clean cuts, and longevity and it is also the best line of cutting machines on the market that is highly appreciated by users. Founded in 2004, the company has come a long way.
Cutting a live wire can be a very risky task. You need the best plasma cutter to ensure the job goes well.
It is can cut through a variety of conductive materials such as aluminum, steel, titanium, and copper.
Contents
- 1 Why Choose Everlast Plasma Cutters?
- 2 #Best of the best: 2019 Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage Pulse AC DC Welder
- 3 #Best Value: 2017 PowerPlasma 50S 50amps PILOT ARC Plasma Cutter 110/220v
- 4 #Also Great: 2018 Everlast PowerTIG 250EX
- 5 The 5 Best Everlast Plasma Cutters I found out testing several of the available ones are as follows.
- 6 1. 2019 Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage Pulse AC DC Welder
- 7 2. 2019 Everlast PowerTIG 185 DV
- 8 3. 2019 Everlast PowerTIG 250EX
- 9 4. 2017 PowerPlasma 50S 50amps PILOT ARC Plasma Cutter 110/220v
- 10 5. 2018 Everlast PowerUltra 206Pi 200a Multi Process Welder
Why Choose Everlast Plasma Cutters?
Everlast offers:
- 5-year warranty on IGBT products,
- 3-year warranty on MOSFET products
- 30-day return policy if the customer isn’t satisfied with the performance of the Everlast plasma cutter.
Other than that, they are also quite affordable when it comes to the price factor.
While the company is good, not all products are created equal.
Don’t have enough time to read the whole article?
Don’t worry!! I’ve picked out 3 of the 5 best choices for you right below:
| Best of the best | Best Value | Also Great | |
|
|
|
|
 5 / 5
|
 3.4 / 5
|
 4.3 / 5
|
|
|
Check Price
|
Check Price
|
Check Price
|
|
| Cutting Clean Metal: N/A | Cutting Clean Metal | Cutting Clean Metal: N/A | |
| Ideal Cut: 5/16" | Ideal Cut: 1/2" | Ideal Cut: 1/2" | |
| IGBT Transistor Available | IGBT Transistor N/A | IGBT Transistor Available | |
| No pilot ARC | Pilot ARC available | No pilot ARC | |
| Amperage Capacity: 220A | Amperage Capacity: N/A | Amperage Capacity: 250A | |
| Dual Voltage Available | Dual Voltage Available | Dual Voltage N/A | |
| - Affordable - Offers pre/post flow control - Weld many metals |
- Comes with the iPT 60 torch - Adjustable post flow timer |
- Offers amazing arc performance and control by reducing spatter | |
Let’s see why they are recommended
#Best of the best: 2019 Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage Pulse AC DC Welder
5 / 5
Pros
- Minimal spatter and improved arc performance thanks to DIG for the stick
- Color-coded controls make it easy to use and identify controls.
- HF start.
- 12.5 ft Superflex cable is a great upgrade over standard cable.
Cons
- The foot pedal is of bad quality.
- Not very durable.
- There can be issues with the regulator.
Who is it for?
People who want to weld pipelines, HVAC components (steel, aluminum, copper) on their own can get this product.
- Back to the Recommended Chart: Click Here
#Best Value: 2017 PowerPlasma 50S 50amps PILOT ARC Plasma Cutter 110/220v
3.4 / 5
Pros
- Cuts through rusty materials, too.
- Has adjustable post flow.
- Ideal for heavy-duty work.
- Easy to set up.
- Since everything is front-mounted, it is easy to use.
Cons
- Replacement tips are hard to find.
- The unit comes with a water trap but it can’t remove moisture.
- The handle is of poor quality.
Who is it for?
This Everlast plasma cutter is designed to perform heavy duty work for both home users and technicians.
It can cut a variety of metals including steel, aluminum, and titanium.
- Back to the Recommended Chart: Click Here
#Also Great: 2018 Everlast PowerTIG 250EX
4.3 / 5
Pros
- Can handle voltage drops.
- Less gas is used thanks to pre and post flow gas regulation.
- Generates less heat output.
- Suitable for a wide range of applications.
- Pulse up to 500 Hz.
Cons
- Phase 3 requires a 240V power supply.
- Covers and torch hoses are stiff.
- Getting a seal between the flow meter and the gas line can be troublesome.
Who is it for?
This Everlast Plasma Cutter can be used for prototyping, gunsmithing, welding pipelines.
Moreover, it is good for automotive uses, shipyards, and industrial maintenance.
It welds aluminum, steel, alloy, titanium, nickel, steel, chrome, and copper.
- Back to the Recommended Chart: Click Here
Want to read more about the whole 5 Plasma Cutters on the list?
Let’s dive into the details now and learn why these are the best Plasma Cutters.
The 5 Best Everlast Plasma Cutters I found out testing several of the available ones are as follows.
1. 2018 Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage Pulse AC DC Welder
2. 2018 Everlast PowerTIG 185 DV
3. 2018 Everlast PowerTIG 250EX
4. 2017 PowerPlasma 50S 50amps PILOT ARC Plasma Cutter 110/220v
1. 2019 Everlast PowerTIG 200DV 200amp 110/220 Dual Voltage Pulse AC DC Welder
5 / 5
Everlast PowerTIG 200DV is lightweight, smooth, and has Pulse technology for enhanced welding.
It operates on dual voltage (120V and 240V) and you can also toggle between weld parameters (2t/4t).
Features of Everlast PowerTIG 200DV
Minimum/Maximum TIG Welding Capabilities:
-
Steel:
- Welds maximum of 5/16’’ steel on 240V (single pass)
- Single-pass: maximum of 3/16’’ steel on 120V
- Multi-pass: maximum of ½’’ steel on 240V
- Multi-pass: maximum of 3/8’’ steel on 120V
- Weld to a minimum of .007″ Steel.
-
Aluminum:
- Welds maximum of 1/4’’ aluminum on 240V (single pass)
- Single-pass: maximum of 1/8’’ aluminum on 120V
- Multi-pass: maximum of 3/8’’ aluminum on 240V
- Multi-pass: maximum of 1/4’’ aluminum on 120V
- Weld to a minimum of .020″ Aluminum.
Minimum/Maximum Stick Welding Capabilities:
- Weld with a minimum of 1/16″ diameter electrode.
- 240V: Weld with a maximum of 1/8″ diameter electrode.
- 120V: Weld with a maximum of 3/32″-1/8″ diameter electrode.
- A stable inverter performance with reliable IGBT.
- Can operate on 5 Amp start for TIG in DC and 20 Amp in AC.
- Maximum shielding gas protection with pre and post flow control.
- Lightweight and portable.
- Control over penetration and cleaning ratio. It can be adjusted from 30% to 70%.
- 5-150 Hz in AC and DC mode. Pulse frequency available.
While it’s a good product, not many people find it durable.
Pros
- Minimal spatter and improved arc performance thanks to DIG for the stick
- Color-coded controls make it easy to use and identify controls.
- HF start.
- 12.5 ft Superflex cable is a great upgrade over standard cable.
Cons
- The foot pedal is of bad quality.
- Not very durable.
- There can be issues with the regulator.
Who is it for?
People who want to weld pipelines, HVAC components (steel, aluminum, copper) on their own can get this product.
Read More: 5 Best Plasma Cutters with Built-In Air Compressors
- Back to the 5 best Everlast Plasma Cutters List: Click Here
2. 2019 Everlast PowerTIG 185 DV
3.5 / 5
This Everlast PowerTIG 185 DV is popular for its compact size and heavy performance.
The arcs are stable and smooth. The controls are user-friendly.
Features of Everlast PowerTIG 185 DV
- You can weld difficult places by operating the product in 2t mode. In this mode, it’s up to the user to either use the pedal mode or the torch switch.
- There are two preset pulse modes you can use: 1 and 50 Hz.
- The AC frequency (20-250 Hz) and AC balance control (10-90%) can be adjusted.
- HF start – forms a small arc for an easy job.
The downside of Everlast PowerTIG 185 is that you will need a 40 amp breaker when operating at a full 120V.
Pros
- No problem carrying it as it’s only 40 pounds.
- Installing torches is easy thanks to the 25/50 DINSE connectors.
- 60A@100% duty cycle, max amps is a 35% duty cycle.
- Makes stable arcs.
- Very easy to control.
Cons
- Only 2016 and newer models come with a pulse.
- The whip isn’t abrasion or flame resistant.
- Pictures are misleading.
Who is it for?
It is good not only for DIYers but professionals as well as it can repair different materials including aluminum, nickel, steel, and titanium.
It can be used in the automotive industry and shipyards, too.
- Back to the 5 best Everlast Plasma Cutters List: Click Here
3. 2019 Everlast PowerTIG 250EX
4.3 / 5
It is one of the best Everlast plasma cutters and comes with a digital readout that lets you choose accurate amp controls and settings.
Everlast PowerTIG 250EX can be used with 10,000W clean generators.
Features
- It is capable of welding various metals that are ½ an inch in one pass and 1 inch in multiple passes.
- The extended AC cleaning range offers better penetration on dense metals.
- Produces low oxidation when welding aluminum.
- There are automatic voltage and amp control features in this machine.
- 5 amp lift start function available.
- 100% duty cycle at 200A, and 60% at 250A.
The downside is that this Everlast plasma cutter makes a lot of fan noise.
Pros
- It can handle voltage drops.
- Less gas is used thanks to pre and post flow gas regulation.
- Generates less heat output.
- Suitable for a wide range of applications.
- Pulse up to 500 Hz.
Cons
- Phase 3 requires a 240V power supply.
- Covers and torch hoses are stiff.
- Getting a seal between the flow meter and the gas line can be troublesome.
Who is it for?
This Everlast Plasma Cutter can be used for prototyping, gunsmithing, welding pipelines.
Moreover, it is good for automotive uses, shipyards, and industrial maintenance.
It welds aluminum, steel, alloy, titanium, nickel, steel, chrome, and copper.
- Back to the 5 best Everlast Plasma Cutters List: Click Here
4. 2017 PowerPlasma 50S 50amps PILOT ARC Plasma Cutter 110/220v
3.4 / 5
Powerplasma 50s is undoubtedly one of the best Everlast plasma cutters. It can cut steel as thick as 1’’ thanks to the 50 amps cutting power.
It comes with a new iPT 560 torch that offers a wide range of consumables.
There’s also a CNC port on this Everlast plasma cutter.
Features
- Powerplasma 50s has an air pressure indicator that measures air pressure and gives an ok-to-cut signal when the air pressure is sufficient.
- Makes clean cuts on ¾’’ and ⅞’’ materials.
- Pilot arc activity is limited to 3 seconds thanks to the pilot arc tip saver feature.
- Ideal to use with 8500-watt clean power generators.
- 60% duty cycle.
- Uses blowback start technology.
- Italian-designed iPT 560 torch is meant to offer wide cutting capacity.
The downside of this Everlast plasma cutter is that power and torch cords are short.
Pros
- Cuts through rusty materials, too.
- Has adjustable post flow.
- Ideal for heavy-duty work.
- Easy to set up.
- Since everything is front-mounted, it is easy to use.
Cons
- Replacement tips are hard to find.
- The unit comes with a water trap but it can’t remove moisture.
- The handle is of poor quality.
Who is it for?
This Everlast plasma cutter is designed to perform heavy duty work for both home users and technicians.
It can cut a variety of metals including steel, aluminum, and titanium.
- Back to the 5 best Everlast Plasma Cutters List: Click Here
5. 2018 Everlast PowerUltra 206Pi 200a Multi Process Welder
5 / 5
Everlast PowerUltra 206Pi is a MOSFET inverter type machine with dual voltage and pilot arc capability.
This Everlast plasma cutter comes with an AG60 high-frequency torch that is known for making clean cuts.
Features of 2018 Everlast PowerUltra 206Pi 200a Multi-Process Welder
- Offers post flow control and downslope.
- All-rounder – works as a welder and also as a cutter.
- Pulse frequency control to operate at .5 and 25 Hz fixed settings.
- It can cut metal that’s up to 3/8″ thick with a clean-cut capacity of up to 3/4″.
- A high duty cycle of 60%.
- Dual voltage – 120V and 240V.
- Consumes less power thanks to the inverter technology.
While it is a good product, this Everlast plasma cutter can’t perform production welding and fabrication.
Pros
- Duty cycle protection available.
- Argon regulator traps moisture.
- Excellent cutting consistency.
- Pilot arc capable.
- Great for portability.
Cons
- Can’t weld magnesium and aluminum.
- DC output only.
- The foot pedal is slippery.
- Short cord torch.
Who is it for?
Not designed to work on aluminum, this Everlast plasma cutter is suitable for hobbyists.
- Back to the 5 best Everlast Plasma Cutters List: Click Here
Read More: Amico Cut 50 Plasma Cutter Review: A good inexpensive cutter
Read More: Everlast PowerPro 164 Si: Tig Stick Pulse, Multi-Process Welder, Plasma Cutter Review